Products – Jet CNC Otomasyon

ControNest Interface

Customized Control for Waterjet or Laser:

Selecting abrasive rate Cutting high Low pressure by interactive slide bars.
Manual or auto select cutting and piercing pressure.
On the fly change for cutting values (Piercing type & time, focusing tube, orifice, Kerf, pressure, abrasive and abrasive-water delay)
Automatic override speed suggestion according on the fly Values changes to maintain the cutting quality.

Integrated CAM program

Material database suitable for water jet or Laser machines for quick select parameters.
Auto cutting speed calculation by select material, thickness, cutting quality, abrasive rate, pressure, for cutting optimization.
Select Kerf for tool offset.
Using two cutting speed one (low) for corners and other (high) for rest of parts to improve cutting time & quality. With smooth speed transition (water-jet)
Block nesting and part editing
Automatic or manual cutting sequence.
Geometry optimization for marble cutting to assemble inner and ouster directly(Water-Jet).
Bevel cut: fixed or perpendicular.

Templates

Built-in templates for easy job creation.

Import DXF files with DXF checker

Import of DXF-files with auto detect of inner and outer of each part.
Detect gabs in the DXF file and remove them.
Detect duplicated lines or overlaps, and trim or remove them.
Import DXF options for scaling and error correction.

Templates

Backward after pause
Override speed 1 to 200% (programmable).
Dry run.
Show (elapsed / remaining) time / distance .
Return to cutting path automatically after: jog, power off, emergency….
Go to any point on cutting path, or any pierce.
Zoom, show grid and tracking moving head.
Show G-Code and the current active line.

Sheet reference and rotation

Easily select reference point for the sheet at any point of the machine.
Select reference point from any of the job boundary box or sheet 4 corners.
Rotate the job manually or calculate the sheet angle automatically by selecting two points on the sheet side.
Set and recall up to 6 references home points.
Laser pointer option for easy sheet reference and corner detect.

Templates

Although the system is fully equipped to run the Laser – water jet capabilities, Contronest can easily add PLC functions for OEM to reach their needs for any special functions.

5 Axis CNC Controller

Advanced Beveling control:

With ControNest advance beveling option it’s possible to do all beveling cutting types easily and from the same program interface.

thanks to 5 Axes compensation makes Beveling cutting more accurate

Advantages:

Seven different types of beveling for easy part creation .
Support both limited and unlimited rotation for C axis.
Can easily select different beveling type for each contour or each segment (Line or arc).
Can select segments to be excluded from beveling for same shape.

5 Axes Compensation:

No matter what the type of cutting machine (Water-jet, Laser) or how complicated the kinematic of the 5 axis head The controller is capable to run any 5 axis cutting machine, along with correcting the X Y axis to compensate the tool center error.

regardless the accuracy of the 5-axes mechanism, this feature will allow the customer to re-calibrate his 5 axis at no time.

Only need to cut Calibration cutting sample, then do 4 distances measuring and the controller will automatically calculation the X,Y compensation values according to beveling axes movement.

Make 5 Axes calibration easier and more effective, and result a very high accuracy with beveling cutting.

Standard CNC Controller

BECKHOFF Embedded IPC:

Contronest CNC controller built on Embedded Beckhoff® high performance EtherCAT IPC with durable parts, Germany made.

Operation system Microsoft® Windows Embedded Standard 7 P, with ability to install additional CAD program.

also is characterized by low power consumption and fan less design.

Input and output modules are unlimited extension and easy to install and wiring by integrated screwless spring force technology for fast and simple assembly.

With all required module types: high power, DC drive, relays, solid state relays and analog IOs, it will eliminate the requirement for other electrical parts like relays, Abrasive motor driver, Proportional valve driver and so..

Specifications:

CPU: Intel® Atom™ multi-core processor with a clock rate of 1.75 GHz
Very compact design, Din rail mount: 142x100x91 mm.
Low power consumption: 24Vdc,16W max.
Extended operation temperature range: -25 °C to +60 °C.
Ports: 2 Gigabit Ethernet, 4 USB, DVI-I interface.
Integrated 1- second UPS: that continues to supply the processor with power in the event of a power failure, during this period working data will be saved, and a quick shutdown will be executed.

Advantages:

Touch screen program layout for easy user control.
Integrated CAM program with built-in templates, and DXF Checker.
Integrated operation interface with PLC functions.
Select abrasive rate by interactive slide bar.
Select Abrasive rate, Cutting and Piercing pressure by interactive slide bar.
Can runtime change Cut Settings values (Piercing type & time, focusing tube, orifice,

pressure, abrasive and abrasive-water delay), and automatically Recommended Over Speed suggesting maintaining the cutting quality.

Event and Alarms monitoring for all machine functions.
Machine status preview: (power off, Jog, Goto, Goto ready, Run, Pause, Emergency).
Selectable Machine Absolute or Part coordinate display.
Can check each axis parameters: position, speed, error and torque.
Override speed to change moving speed on the fly (1 to 200% programmable).
Manual jog the axes or automatically go to any position or point on the screen.
Advanced speed look ahead to take most performance of your machine.
Machine setting with 2 levels control (user and factory), for all machine and PLC and Axes control.
Multi language easy selection (Chinese, English, Russian……..).
Inch or mm program selection.
Geometry optimization for marble cutting to assemble inner and outer directly.
Dual Z axes and Dual X axes control.
2D compensation for X,Y correction, and fly arm machine error compensation.

Flying Bridge Correction:

After each installation of flying bridge machine there will be some skew which might be impossible for the installer to eliminate completely, By using this method, the controller

will correct this error, and generate perfect cut every time.

Contronest Servo System

ControNest Motors & Drives:

Contronest servo system is a new high performance general purpose servo system (motor & drive), which can be widely used in a large industry and CNC machines, such as laser machine, Waterjet machine, robots, linear mechanical hands, wood machinery, glass machinery, packaging production line, etc.

High performance:

Response frequency up to1.2KHz
Support 17/20bit encoder
Max input/output pulse is 4Mpps
Low cogging torque
3 times overload ability
Analog command resolution is 16bit (optional)

Functionality:

Friction Torque Compensation
Input/Output Signal Assigned
Gain switch
Torque limit change
Interrupt position control
Built-in Regeneration resistance
Gantry synchronization control
Electronic Cam Control
Fully closed-loop control
Motor and drive miniaturization
High flexibility internal location programming mode
Support CAN Open, EtherCAT to realize multi-axis high response synchronization control

Intelligent:

Identification of Load Inertia
Automatic/Manual Notch filter
Real-time Automatic Gain Adjustment
Automatic/Manual Vibration Suppression control

Safe:

Safe Torque Off(STO) function(Optional)
Consideration for environment and Compliant with ROHS Directives, improve environmental performance
Motor Enclosure Level with IP65/67,Meet the Waterproof and dustproof requirement

Touch screen

Nodka Panel PC Resistive Touchscreen:

Nodka Fanless Industrial Panel PC is designed with the utmost in durability and performance, our industrial grade computers come in numerous screen sizes and configurations. Nodka can customize industrial grade computers for different industrial applications and worksite conditions. We offer the latest CPUs and internal hardware to ensure our customers receive best-in-class performance and service.

Touchscreen type: Panel PC capacitive touchscreen, Panel PC resistive touchscreen and Panel PC Bezel free resistive touchscreen

Nodka industrial Resistive touchscreen Panel PC has rugged IP65, reliable modular structure, Aluminium Alloy chassis and easybus design.

Optional size: 8″, 10.4″, 12.1″, 15″, 7″, 19″, 21.5″ (TPC6000-A Series)

Nodka industrial Bezel free Resistive touchscreen Panel PC

Optional size: 12.1″, 15″, 17″ (TPC6000-D Series)

The Resistive Panel PCs are designed for installation in the front of a control cabinet or on a mounting arm system. This type of Panel PCs has a powerful platform for machine construction and plant engineering applications.